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How is Paint made?

About Pigments and Binders

 


On Pigments


by Debu Barve

Remember   c o l o r s   ?


This question sounds silly

because we really don't perform any

conscious process of recollecting

specifics about colors (most of the time!).

Every object we see, the information

we gather visually,

our memories, imaginations and even

our dreams have colors.


This introduction to the topic could very easily begin to move in several different directions at this point. For instance if we mention 'dreams' then we could bring in Sigmund Freud! But here when we say 'colors', (which is what we are going to say - we are going to talk about 'Pigments').

Now when we begin talking about pigments, we still have multiple things that we can discuss: physical basis, chemical understanding, technical understanding, historical (history of pigments, not history of art), artistic, etc.

Even from an artistic point of view, there are multiple aspects which will very soon convert this small intro into a good fat datasheet. (No, this is not going to happen!)  

website note: we're working on it... see         Pigment Toxicity





Joan Snyder
Summer, 1970
Oil and graphite on canvas, 56x91cm
Art Institute of Chicago

So here I am going to limit the scope to an overview about pigments to make things easier.


What is a pigment:

A pigment is a dry coloring matter, usually an insoluble powder. When these dry colorants are mixed with binders also called 'vehicles' (such as linseed oil, resins, acrylic, wax etc.) we get various types of paints. But besides pigments and binders, paints can also contain various adhesives, stabilizers, preservatives and antioxidants (dryers) etc.

This means watercolors, pastels, gouache, color pencils, acrylic paints or oil paints, they usually share same pigments but different binders.


Pigment Categories:

Pigments have three basic categories

  1. Organic substances (made from natural sources. Color example: Rose Madder)
  2. Inorganic (made from sources like minerals and metals. Color example: Burnt Sienna)
  3. Synthetic pigments (artificially manufactured. Color Example: Cobalt Blue)


 

Pigment Types:

Artistically, there are 3 broadly defined pigment types

(Source: winsornewton.com)

  1. Earth colors - ochres, siennas, umbers, Mars colors
  2. Traditional colors - cobalts, cadmiums, titanium, ultramarines
  3. Modern colors - phthalocyanines, quinacridones, perylenes, pyrrols


Joan Snyder
(detail)


 

Organic pigments made from natural sources have been used for centuries, but most pigments used today are either inorganic, or synthetic organic ones, (containing a carbon atom structure similar to the original organic pigment).

The industrial and chemical revolution in the 19th century changed the scenario rapidly and today what we get as consumer colors are mostly made out of synthetic pigments. Historically and culturally, many famous natural pigments have been replaced with synthetic pigments, while retaining their historic names. It is indeed good to know about colors more than just their names!



 


Debu Barve
The Existence, Acrylic, 20in x 12in

The Sound, Acrylic, 20in x 12in


                                                                              DEBU BARVE ART BLOG

I?m an artist living in Pune, India. Besides painting, I love reading about art, history and culture.


 

And how about

some trivia on pigments?


 More than 15,000 years ago cavemen began to use color to decorate cave walls. These were earth pigments, yellow earth (Ochre), red earth and white chalk. In addition they used carbon (Lamp) black by collecting the soot from burning animal fats.

 

   Ancient Romans used to import indigo as a pigment from India by Arab merchants. They used it for medicinal and cosmetic purposes. It was an expensive luxury item!


  

    ?Indian Yellow? was once produced by collecting the urine of cattle that had been fed only mango leaves. Modern hues of Indian Yellow are made from synthetic pigments.


 

    Vermilion was developed in China around 2,000 years before Romans started using it. Vermilion was made by heating mercury and sulphur.


  

    Ultramarine was originally produced from the semi-precious stone lapis lazuli. In the 1820's a national prize of 6,000 francs was offered in France to anyone who could discover a method of artificially making ultramarine at a cost of less than 300 francs per kilo. J B Guimet succeeded in 1828. Known as French Ultramarine ever since, the pigment is chemically identical to genuine ultramarine.




  Lac is a red colorant originally made in India, which gave rise to the term 'Lake', meaning any transparent dye-based color precipitated on an inert pigment base, used for glazing. During the High Renaissance in Italy, Lac was the third most expensive pigment (after gold and Ultramarine), but most artists thought it worth the expense.



    In 14th century, the Italians developed the range of earth pigments by roasting clays from places called Sienna and Umbria to make the deep rich red of Burnt Sienna and the rich brown of Burnt Umber.


    The oil paint pigment  van Dyck brown  is named after 17th century's great Flemish painter 
Anthony van Dyck.

 

   Emerald Green was a very popular wallpaper color but unfortunately in damp conditions arsenical fumes were released from it. It is thought that Napoleon died as a result of arsenic poisoning from the wallpaper in his prison home on the island St. Helena.


 


    Payne's gray is named after the 18th century watercolorist William Payne, this dark blue-grey colorant combines ultramarine and black, or Ultramarine and Sienna. It was used by artists as a pigment, and also as a mixer instead of black,





What are the safest Paints?


left:

harvesting Gum Arabic in Senegal

from a gum tree


right:

a picture of a casein molecule

(Wikipedia)

this image illustrates natural formation of polymer micelles,

preceding the invention of synthetic polymerization (acrylics)



There are a number of traditional resources that are the foundation of binders found in 'safe' paint or ink products, such as:


- linseed oil or walnut oil

- gum arabic 

- dextrose

- starches

- casein 

- methyl cellulose

- soy-based 


also:


- PVA 


new developments and innovation:

after years of research there are emerging options 

for acrylic-like resins and binders that claim to be 

completely derived from plant sources,

as well as free from any petroleum-

derived ingredients.


Examples:


1) Natural Acrylic Medium for artists (by Natural Earth Paints)

2) home decorating paints and mediums by Auro Eco Paints,

which contain a proprietary binder made from plant alcohol ester with

organic acids




Paints made from any of the above binding agents (with no harmful pigment or solvent additions) are of no great concern,  and can be used as a preferred medium in daily practice.


Examples:


  • Artist Gouache or Watercolor Paints (with gum arabic binder)
  • Oil Paints made from Walnut Oil using safe pigments (see: Maynord)
  • Starch-based Silkscreen Ink (by M Kahn)
  • Milkpaint Wallpaint formulations
  • self-made paints made by mixing safe pigments with methyl cellulose (wallpaper glue) 
  • self-made paints made by mixing safe pigments with PVA glue
      (The Pigment Place, UK)





What are safe Pigments?

Artists wanting to make their own paints with gum arabic, eco acrylic, or walnut oil, can -- with good sense and some research -- find a full range of pigment powders that covers a full color spectrum and are light fast. (warning): Insufficient and poor-to-read safety labeling is widespread in the pigment industry, putting artists at risk. For example, what may be thought of as a contemporary formula for safe yellow, orange, red colorings may well be a toxic or even outright poisonous admixture. 
The 'toxic' and the 'nontoxic' pigments are often presented and sold looking almost identical and with similar packaging, light fastness coding, and labeling. Generally, all pigments look very appealing, as we are all attracted to pretty colors and eye candy. But one can be used safely in your studio practice, the other could potentially kill you, make you sick, or harm your children as they play nearby.  (examples: Cadmiums, Chromium, Arsenic, Lead, Mercury. Link...).

Below is a selection of pigment choices that cover dozens of the primary and secondary, luminous colors, but can be thought of as safe to use.

Example 1) (NEP) is made exclusively from earth pigments, which pose little or no hazard

Example 2) (Kremer) is made from a selection of modern synthetic organic pigments with a good safety rating,
               n o t e :   many synthetic organic pigments have some residual Carcinogenicity.


EXAMPLE 1)


NATURAL EARTH PAINT

Earth & Mineral Pigments

(Oregon-based)


Earth & Mineral Pigments

https://naturalearthpaint.com/earth-mineral-pigments/


"They contain no added fillers, additives, preservatives, stabilizers, or heavy metals."

 

EXAMPLE 2)


KREMER Pigments

(a specialist company from Germany)

https://shop.kremerpigments.com/us/


Set: Assortment of Studio Pigments small


"This product does not require classification and labelling as hazardous according to CLP/GHS."


 

Ultramarine Pigment and Ultramarine Purple
pigment Safety -
some special advice for artists
and hobby paint makers

Ultramarine Pigment and Ultramarine Purple / Violet / Rose Pigment Powders


these pigments are commonly presumed to be 

nontoxic and stable (and advertised as such),

yet the molecular structure is very unstable and reactive,

under a variety of circumstances.


------- hydrogen sulfide danger ! -------

this rare and very unusual gas, 

when inhaled during paint mixing, 

can cause paralysis, 

and may be lethal

even at moderate concentration (from 100ppm).

...even a single inhalation of this gas may be

life threatening to the artist.


The various ultramarine pigments have become very popular with artists wishing to make their own paints. Both ultramarine and ultramarine purple / rose pigments can safely be mixed with linseed or walnut oil by artists in their own studio. This is not thought to be of concern, as the oil safely encapsulates the pigment grains.


But both ultramarine and ultramarine purple pigments should not be mixed with aqueous binders and mediums without special precautionsConfusingly, the dry pigment powders are considered relatively safe, and are classed as ‘nontoxic’ in sds documentation. Even these dry powders by themselves may emit sulfuric vapors, depending on conditions and the chemical composition of the product used.


In practice (as we know from first hand experience), mixing any kind of water based paint —- with gouache, acrylic, or watercolor binders —- in an artists studio from ultramarine pigments (synthetic or as mineral Lapislazuli) is strongly advised against, as it can cause the production of very dangerous gases.

The complex molecule of lapis-based powders is known to contain large amounts of unstable sulfur atoms within their matrix, which when liberated, for instance through the addition of trace amounts of lead, hydrochloric, or any other acid or alkaline, can easily produce poisonous gases with a rotten egg smell which are poisonous and in higher concentrations can even be lethal through inhalation, while mixing paint.

(note: a sulfuric smell is not always present or noticeable).


In order to make this mixing process manageable and safer for artists, a ventilated / extracted fume hood would need to be used while paint mixing, and a face mask with inorganic active carbon cartridges also needs to be worn, as a minimum precaution. However, once mixed, the paint should be stable and without further emissions.


Overall, it is recommended to use ready mixed, shop bought, ultramarine paint products in preference to mixing it yourself. (see below)


the pigment industry is aware of these emission issues and internally refers to the problem as 'the unreacted sulfur problem' within the synthetic ultramarine 'chromosphere' (molecule) that is being synthesized during a complex, sulfur rich,  manufacturing process that mimics the natural formation of lapislazuli rocks and minerals



illustration of a typical lapis lazuli or synthetic ultramarine

molecule (chromophore); natural and synthetic variants are considered

almost identical. Lapis (Lazurite / Azurite) is considered one of the most complex minerals 

found in nature.


GUIDE: 

black ---- Si4+ / Al3+   |    yellow --- Na+  |   green --- S3-


the abundance and surplus of sulfides is clearly visible,

and this accounts for the latent potential for toxicity




ultramarine pigments and safety data 

Seven samples of sds sheets from different manufacturers and countries (safety data sheet) for ultramarine pigment powder. Some give adequate information about hydrogen sulfide risks; most products and their sds sheets, however, especially by US vendors, do not include what we believe to be essential information.


LEAD: Some ultramarine pigment compositions also list lead as an ingredient ; lead is a catalyst and will exacerbate the risk of poisonous emissions during paint mixing.


WHAT ABOUT FACTORY MADE ULTRAMARINE PAINTS... 

ARE THESE SAFE?

Ultramarine Paint and Ammonia



Considering the real and present danger posed by ultramarine pigment powders, the question arises if ready mixed waterbased paints, such as ultramarine acrylics are safe or not. The many acrylic paint manufacturers not only assure us of the safety of the ultramarine paint tubes, but also invariable place a 'nontoxic' symbol on the tube.


Looking at the basic chemistry involved when adding water to ultramarine acrylic, however gives cause for possible concern. Almost all acrylic paints contain significant amounts of ammonia, and this can often be detected by smell. Some products even contain a large amount of ammonia, as any acrylic painter will testify.


The ultramarine chromophore molecule is largely constructed from aluminum and sodium atoms that create 'cages' within which large amounts of sulfide atoms are loosely trapped.

But both aluminum and sodium atoms are known to quickly dissolve in ammonia solution, possible in a heat-generating exothermic reaction. 

Given these basic facts, it seems highly likely that at least some kinds of acrylic paint (e.g. those with high ammonia concentrations) are likely to produce poisonous hydrogen sulfide emissions during paint mixing and application by the artist.


There are also anecdotal reports of artists working with large amounts of acrylic paint who became unconscious while working, which may well be consistent with undiagnosed hydrogen sulfide poisoning.


CAUTION IS ADVISED! 


Best, always wear a mask with 

active carbon filter and always 

ensure good ventilation.







Bio-resins and acrylics: 

Fast-paced Research into sustainable plastics


Research into bio-based acrylics and resins has recently gone past the R+D stage, and 

we can expect innovative polymer paint products for artists and decorating 

to become available within the next few years.


PHA -- Polyhydroxyalkanoate -- seems to be among the most promising base ingredients for truly eco-based polymer paints. Above is a listing of some of the key characteristics by the 

Lowell Center for Sustainable Production • University of Massachusetts Lowell 


This table is an Excerpt from:


https://ec.europa.eu/environment/aarhus/pdf/35/Annex_11_report_from_Lowell_Center.pdf



Pigments and their History:

(excerpt from Wikipedia): Pigments and their History:



Minerals have been used as colorants since prehistoric times. Early humans used paint for aesthetic purposes such as body decoration. Pigments and paint grinding equipment believed to be between 350,000 and 400,000 years old have been reported in a cave at Twin Rivers, near Lusaka, Zambia. Ochre, iron oxide, was the first color of paint. A favored blue pigment was derived from lapis lazuli. Pigments based on minerals and clays often bear the name of the city or region where they were originally mined. 


Raw Sienna and Burnt Sienna came from Siena, Italy, while Raw Umber and Burnt Umber came from Umbria. These pigments were among the easiest to synthesize, and chemists created modern colors based on the originals. These were more consistent than colors mined from the original ore bodies, but the place names remained. Also found in many Paleolithic and Neolithic cave paintings are Red Ochre, anhydrous Fe2O3, and the hydrated Yellow Ochre (Fe2O3.H2O). Charcoal—or carbon black—has also been used as a black pigment since prehistoric times.


Synthetic pigments were introduced as early as the third or fourth millennium BCE. The first synthetic pigment is Egyptian blue (blue frit), calcium copper silicate CaCuSi4O10, made by heating a mixture of quartz sand, lime, a flux and a copper source, such as malachite. Already invented in the Predynastic Period of Egypt, its use became widespread by the 4th Dynasty. It was the blue pigment par excellence of Roman antiquity; its art technological traces vanished in the course of the Middle Ages until its rediscovery in the context of the Egyptian campaign and the excavations in Pompeii and Herculaneum.


Later premodern synthetic pigments include white lead (basic lead carbonate, (PbCO3)2Pb(OH)2), vermilion, verdigris, and lead-tin-yellow. Vermilion, a mercury sulfide, was originally made by grinding a powder of natural cinnabar. From the 17th century on, it was also synthesized from the elements. It was favored by old masters such as Titian. Indian yellow was once produced by collecting the urine of cattle that had been fed only mango leaves. Dutch and Flemish painters of the 17th and 18th centuries favored it for its luminescent qualities, and often used it to represent sunlight.


Since mango leaves are nutritionally inadequate for cattle, the practice of harvesting Indian yellow was eventually declared to be inhumane.[16] Modern hues of Indian yellow are made from synthetic pigments. Vermillion has been partially replaced in by cadmium reds.


Because of the cost of lapis lazuli, substitutes were often used. Prussian blue, the oldest modern synthetic pigment, was discovered by accident in 1704.By the early 19th century, synthetic and metallic blue pigments included French ultramarine, a synthetic form of lapis lazuli. 


Ultramarine was manufactured by treating aluminium silicate with sulfur. Various forms of Cobalt and Cerulean blue were also introduced. In the early 20th century, Phthalo Blue, a synthetic metallo-organic pigment was prepared. At the same time, Royal Blue, another name once given to tints produced from lapis lazuli, has evolved to signify a much lighter and brighter color, and is usually mixed from Phthalo Blue and titanium dioxide, or from inexpensive synthetic blue dyes.


The discovery in 1856 of mauveine, the first aniline dye, was a forerunner for the development of hundreds of synthetic dyes and pigments like azo and diazo compounds. These dyes ushered in the flourishing of organic chemistry, including systematic designs of colorants. The development of organic chemistry diminished the dependence on inorganic pigments.






Cadmium Poisoning

Many artists think cadmium paints are relatively safe to use, unless accidentally ingested. Yet there is anecdotal evidence that it is not uncommon for professional artists to suffer the debilitating effects of cadmium poisoning, especially through long term use. 



 

in a test carried out by the company most artists felt the new cadmium 

free colors equaled or exceeded cadmium colors



Cadmium Poisoning
European Chemical Agency

Mechanism of toxicity

Cadmium (Cd) is an extremely toxic industrial and environmental pollutant classified as a human carcinogen according to International Agency for Research on Cancer;

according to Environmental Protection Agency (EPA); and 1B carcinogen classified by exposure may occur. Regulations that set permissible levels of exposure, (in industry) however, are enforced to protect workers and to make sure that levels of cadmium in the air are considerably below levels thought to result in harmful  effects.

Artists who work with cadmium pigments, which are commonly used in strong oranges, reds, and yellows, can easily accidentally ingest dangerous amounts, particularly if they use the pigments in dry form, as with chalk pastels, or in mixing their own   paints.



Artists who work with cadmium pigments, which are commonly used in strong oranges, reds, and yellows, can easily accidentally ingest dangerous amounts, particularly if they use the pigments in dry form, as with chalk pastels, or in mixing their own   paints.